Product Summary
Designed for the assembly of CTP (Cell to Pack) battery packs, this semi-automatic assembly line is tailored for high-volume production of energy storage and electric vehicle battery packs. It supports battery cells of 314Ah and 587Ah, accommodating pack configurations like 1P96S. With a cycle time of 4 PPM (parts per minute) and dimensions of L58000*W11000*H3800, this line integrates essential stations for efficient, reliable assembly. The system is built on a robust carbon steel Q235 frame, ensuring long-term stability in industrial environments.
Key Selling Points
- High Throughput: Achieve a rapid cycle time of 4 PPM, significantly boosting production efficiency for large-scale battery pack manufacturing.
- Flexible Cell Compatibility: Supports both 314Ah and 587Ah battery cells, allowing manufacturers to adapt to evolving battery technology without major line modifications.
- Space-Efficient Layout: Designed with dimensions of L58000*W11000*H3800, optimized for industrial floor plans, and incorporating U-shape layout as proven in customer projects for space saving.
- Proven Reliability: An ISO 9001 certified manufacturing process ensures consistent quality, with a case study in India demonstrating stable operation for over a year.
- Customizable for Specific PACKs: Accommodates various PACK configurations like 1P96S, with tooling adaptable to customer-specific requirements.
Technical Specifications
| Parameter | Value |
|---|
| Model | ZZX2406 |
| Type | CTP battery PACK assembly line |
| Dimensions (L*W*H) | 58000 * 11000 * 3800 mm |
| Cycle Time | 4 PPM |
| Automation Level | Semi-automatic |
| Technology | CTP |
| Battery Cell Supported | 314Ah & 587Ah |
| Battery PACK Configuration | 1P96S |
| Frame Material | Carbon Steel / Q235 |
Models and Options
- Standard CTP assembly line for 314Ah cells (Model ZZX2406)
- Customizable for 587Ah cells
- Optional integration of vision inspection systems, laser equipment, and automated testing stations
Materials and Structure
- Main frame constructed from carbon steel Q235 for high strength and durability
- Semi-automatic stations with touch screen control for operator-friendly interface
- Modular design facilitates maintenance and future upgrades
Applications
- Energy storage systems (ESS) for commercial & industrial use
- Electric vehicle (EV) battery pack assembly
- Battery cell and pack manufacturing facilities
- Automotive OEM production lines
Customization
- Tooling and fixtures designed to customer-specific PACK configurations
- Adaptable for different battery cell sizes and capacities
- Integration of specialized stations such as leak testing, EOL testing, or laser welding
- Software customization for production data tracking and traceability
Case Study
India – Automotive OEM / Energy Storage Integrator
Delivered a CTP battery PACK assembly line to an Indian client in early 2025. The U-shape layout saved significant floor space, and the user-friendly interface reduced operator training time. Since commissioning, the line has been running stably for over one year, consistently achieving 4 PPM cycle time and meeting production targets.
FAQ
What is the cycle time of this assembly line?
The line achieves a cycle time of 4 parts per minute (PPM).
Which battery cells are compatible?
It supports both 314Ah and 587Ah battery cells.
What is the automation level?
The system is semi-automatic, balancing efficiency with investment cost.
What are the overall dimensions?
The line measures L58000mm * W11000mm * H3800mm.
What certifications apply?
The manufacturing process is ISO 9001 certified (cert number 44825MS079001R0).
Can you customize the line for different PACK configurations?
Yes, we offer customization of tooling and fixtures to accommodate various PACK configurations, such as 1P96S.
What is the delivery term?
We offer EXW, FOB, and FCA Shanghai terms.
What is the payment method?
50% advance payment by T/T, and 50% balance within 3 business days after BL date.
Inquiry Information
For further details or a quotation, please contact:
Katty.liu | Email: katty.liu@zonzsin.com | Tel/WhatsApp: +86 134-8282-9368
Shanghai Zonzsin Intelligent Equipment Co., Ltd.
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