6 PPM Blade Battery Pack Assembly Line with Vision Inspection
High-efficiency production line for blade battery packs in EV and energy storage applications.
Product Summary
The ZZX2501 blade battery pack assembly line is a modular, semi/fully automatic production system designed for manufacturing blade-type battery packs. With a cycle time of 6 PPM (approx. 30 min per pack), it integrates vision inspection, fixtures, laser equipment, and testing stations to ensure high precision and reliability. The line supports both EV and energy storage applications, and is built on a carbon steel (Q235) frame. Configurable for semi-automatic or fully automatic operation with touch screen and program control, it meets the needs of modern battery manufacturers.
Key Selling Points
6 PPM Throughput – Achieves 6 packs per minute (30 min per pack) for high-volume production, reducing lead time and increasing output.
Integrated Vision Inspection – Includes vision inspection systems for quality assurance, ensuring each pack meets strict dimensional and assembly standards.
Semi/Fully Automatic Modes – Flexible operation with touch screen and program control, allowing customization to your production needs.
Space-Saving U-Shape Layout – Proven in a real installation in India, the U-shape layout reduces floor space and improves workflow efficiency.
ISO 9001 Certified – Manufactured under a quality management system certified to ISO 9001:2015 (certificate no. 44825MS079001R0), ensuring consistent quality.
Technical Specifications
Parameter
Value
Model
ZZX2501
Cycle Time
6 PPM (30 min/PACK)
Compressed Air
0.6~0.8 Mpa
Electrical Requirement
AC 380V ±10%, 50+0.5 Hz
Main Structure Material
Carbon Steel / Q235
Operation Mode
Semi / Fully Automatic, Touch Screen, Program Control
Integrated Equipment
Vision Inspection Systems, Fixtures and Tooling, Laser Equipment, Assembly and Testing Stations
Models and Options
This assembly line offers flexible configuration options: semi-automatic or fully automatic operation. Both modes include touch screen control and program control, and can be tailored with additional modules such as vision inspection, laser welding, and automated testing. The line is compatible with various pack designs through fixture adaptation.
Materials and Structure
The main frame is constructed from carbon steel (Q235), providing a sturdy and durable base for heavy-duty operations. The line incorporates fixtures and tooling designed for precise alignment, and supports ESD protection, fire prevention measures, and temperature/humidity/cleanliness control as per project requirements.
Applications
This assembly line is suitable for battery pack assembly in the EV industry, energy storage systems, and automotive OEMs. It is also applicable for battery cell & pack manufacturers and EPC turnkey contractors. The line has been successfully deployed in India for CTP battery pack assembly.
Customization
We offer customized solutions tailored to your specific pack design and production requirements. Options include special fixtures, integration of laser equipment, additional testing stations, and automation level adjustments. Our engineering team works with you to ensure optimal layout and workflow.
Case Study
An automotive OEM in India installed this battery pack assembly line and has operated it for 1 year with stable performance. The U-shape layout provided significant space savings, and the system was noted as user-friendly, enhancing operator efficiency.
FAQ
What is the cycle time of the ZZX2501 line?
The line achieves a cycle time of 6 PPM, equivalent to approximately 30 minutes per battery pack.
Can the line be configured for fully automatic operation?
Yes, the line supports both semi-automatic and fully automatic modes, controlled via touch screen and program control.
What industries is this assembly line suitable for?
It is used in the EV industry, energy storage, automotive OEMs, battery cell & pack manufacturers, and EPC turnkey contractors.
Does the line include vision inspection?
Yes, the standard configuration includes vision inspection systems for quality assurance.
What are the utility requirements?
Compressed air: 0.6~0.8 Mpa; electricity: AC 380V ±10%, 50+0.5 Hz.
Can we customize the line for our specific pack design?
Customization is available, including fixture adaptation, additional stations, and automation level adjustments.
Is the company ISO 9001 certified?
Yes, we hold ISO 9001:2015 certification, certificate number 44825MS079001R0.
Inquiry Information
For pricing and further details, please contact:
Name: Katty Liu
Email: katty.liu@zonzsin.com Tel/WhatsApp: +86 134-8282-9368
MOQ: 1 unit
Delivery: EXW Shanghai / FOB Shanghai / FCA Shanghai
Acceptance: FAT, online FAT
Payment: 50% advance by T/T, 50% balance within 3 business days after BL date
✓ Verified Elite Supplier
